PALLET PLANNING
Pallet Planning Without Surprises
A useful pallet estimate accounts for the pallet footprint, carton orientation, height limits, weight limits, and the stability of the finished load.
SHORT ANSWER
Start with the inputs you can verify
A useful pallet estimate accounts for the pallet footprint, carton orientation, height limits, weight limits, and the stability of the finished load.
What the estimate means
Start with usable pallet dimensions and the carton’s packed dimensions.
Test both carton orientations because a small rotation can change the count per layer.
Where estimates go wrong
Treat the calculated maximum as a planning estimate and confirm load stability before shipping.
Keep the source measurements and assumptions with the result so another person can review or update the estimate later.
A practical workflow
- Confirm the pallet type and usable deck size.
- Calculate cartons per layer in both orientations.
- Limit layers by height and weight, then allow for wrap, corner boards, and top caps.